Our plastic gear parts made of plastic can be found in virtually every area of daily life, whether at home, in the car, or at the doctor. They usually perform their important service without being noticed: They are integrated into a variety of equipment where they perform their tasks quietly and reliably.
Application examples for Custom Plastic Solutions
Sun protection for windows
Drives for electrical sun blinds are mounted in premium vehicles to ensure sun protection. They move two blinds simultaneously: one for the vertical darkening of the main window and one for the horizontal darkening of the side window. The combination of various plastics and damping elements out of TPE allows achieving a very low noise level.
Used as drives for the cutters in a wide variety of shredders, our gears are loaded up to the limit, especially if they get blocked. These drives also feature an outstanding smooth operation thanks to their high toothing quality.
Our drive elements are used in mixing equipment of automatic dosing and mixing of pasty substances . In doing so, the drives in relation to their size must bring a huge, constant axial compression force on the cartridges.
Vending machine mechanisms
Various drive elements are used in automatic teller machines and ticket vending machines, for example for controlled and fail-safe sorting and dispensing of banknotes.
Drive parts for medical devices
Every day, individual parts and drive elements mounted in a wide range of devices and pieces of equipment render their vital service to patients – whether during a preventive exam, in the operating room or in the rehabilitation clinic.
Combustion air control
A variety of gears and drive shafts actuate different valves in various actuating drives that increase the combustion air supply and thus the efficiency and output of the engine. Thanks to the choice of the materials, all individual parts are suitable for installation close to the engine.
Plastic / metal connections are preferred when the components have to withstand high loads and when weight reduction or quiet running is required at the same time. They achieve great things every day in electric motors of e-bikes, in mobile automatic infusion systems or in actuators for transformer stations.
The highly-accurate spur gear stage for e-bike motors, including a helical-geared rotor axis and a plastic gearwheel ensures smooth operation and long service life – quality “Made in Germany”!
Transformer station actuator
Without the consumer noticing, our gears regulate the voltage in the supply network. Depending on the specific demand, we thus discreetly ensure a consistently high supply quality for many years.
In portable automatic infusion systems, for example, various drive elements ensure fail-safe and accurate dosage. In addition, we manufacture various housing sections for which the sterility requirements place high demands on the surface quality and dimensional accuracy of the outer contour.
Technical housing parts with complex geometries and miniature bearings frequently assume a decisive role for driving comfort. From the power windows to the seat adjustment and auxiliary heaters—everything has to function at the push of a button and virtually inaudibly. The modern world of communication also needs parts from F. Morat. For example, our drive elements and assemblies update mobile communication daily and adapt it to the user’s behavior or network density.
Automotive comfort drives
Our technical parts are used in many various comfort drive types. So, among others, housing elements are used for seat adjustment or for power window drives.
This drive is located near the liftgate hinge. The drive components are used for automatic opening and closing the liftgate. They show complex geometric shapes and high wall thicknesses, as the liftgate exerts huge lever forces on the drive unit, and therefore also on the housing.
In mobile telephony antennas, various elements and subsets are in charge of the daily tracking and regulation of the frequency range for mobile devices.